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Process Data set: Holcim OPC Bulk Plant Bulacan (en) en

Key Data Set Information
Location PH
Reference year 2024
Name
Holcim OPC Bulk Plant Bulacan
Use advice for data set This environmental product declaration shows the life cycle assessment of the production of of Ordinary Portland Cements Holcim OPC (Type I 28 MPa min) at the Bulacan plant of Holcim Philippines. Type of EPD: cradle-to-factory gate The system boundaries include the manufacture of Holcim OPC including the extraction of raw materials through to the finished product at the factory gate. The product stage includes: Module A1: Extraction and processing of raw materials. Module A2: Transport of raw materials to the factory gate and internal transport. Module A3: Manufacture of cement or cementitious components. The construction stage, the usage stage and the disposal stage are not taken into account in the life cycle assessment for cement.
Technical purpose of product or process Holcim OPC is used as a binder in the manufacture of concrete and mortar.
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 1.1.01 Mineralische Baustoffe / Bindemittel / Zement
  • IBUCategories: 01 Basic materials and preliminary products / Cement, Building lime and other binders / Cement
General comment on data set Holcim OPC is an ordinary Portland cement composed mostly of clinker which is produced and monitored according to PNS 07. It consists of a mixture of finely ground, non-metallic, inorganic components. After adding water to the cement, a suspension (cement paste) is formed, which solidifies and hardens both in air and under water due to the onset of a hydration reaction and remains permanently solid. This cement is a hydraulically hardening binder for the production of concrete and mortar.
Copyright Yes
Owner of data set
Content declaration
NameMass (%)Mass (kg)RenewableRecyclableRecycledCAS numberEC numberComment
Product
Quantitative reference
Reference flow(s)
Material properties of the reference flow
    • gross density: 3150.0 kg/m^3
Time representativeness
Data set valid until 2029
Technological representativeness
Technology description including background system Holcim OPC is manufactured at the Bulacan plant. Production of Portland cement clinker Limestone, marl, clay or their natural mixture, are required for the production of Portland cement clinker. These starting materials are mined in quarries, pre-crushed and transported to the nearby cement works. There they are homogenized into an intermediate product, with additional natural or secondary corrective substances being added to fine-tune the chemical composition. In the subsequent heating process, the Portland cement clinker is produced from the intermediate product. The firing process takes place in a rotary kiln, where the material is thermally converted at around 1450 °C and then rapidly cooled. The finished clinker is stored in silos. Extraction of limestone The limestone is extracted from natural deposits in opencast quarries. Cement Production To produce the ready-to-sell cement {name}, the cement components are finely ground and combined. A sulfate carrier is added to control the setting behavior. The Bulacan plant is ISO 9001 certified.
Flow diagram(s) or picture(s)
  • Process Flow Image

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
Input
  • 200.3
Input
  • 0
Input
  • 200.3
Input
  • 3858
Input
  • 0
Input
  • 3858
Input
  • 2.263
Input
  • 242.7
Input
  • 488.6
Input
  • 0.8134
Output
  • 12.81
Output
  • 269.5
Output
  • 0.006562
Output
  • 0
Output
  • 0
Output
  • 0
Output
  • 0
Output
  • 0

IndicatorUnit Production
A1-A3
  • 898.5
  • 0.1461
  • 898.3
  • 0.02067
  • 0.00001571
  • 1.875
  • 2.485
  • 7.774
  • 0.1502
  • 0.7031
  • 28.45
  • 0.0002427
  • 3858

IndicatorUnit Production
A1-A3
1This impact category deals mainly with the eventual impact of low dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure nor due to radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, from radon and from some construction materials is also not measured by this indicator.
2The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high or as there is limited experiences with the indicator.
Potential Comparative Toxic Unit for humans - cancer effects (HTP-c) 2
  • 9.453E-8
Potential Comparative Toxic Unit for humans - non-cancer effects (HTP-nc) 2
  • 0.000005386
Potential incidence of disease due to PM emissions (PM) 2
  • 0.0000145
Potential Human exposure efficiency relative to U235 (IRP) 1
  • 4.712
Potential Comparative Toxic Unit for ecosystems (ETP-fw) 2
  • 6295
Potential Soil quality index (SQP) 2
  • 989