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Process Data set: Sulphate resisting cement , Bulk, El Sokhna plant, Egypt (en) en de

Key Data Set Information
Location EG
Geographical representativeness description The data set represents production in the El Sokhna plant of Lafarge Egypt in Egypt
Reference year 2024
Name
Sulphate resisting cement , Bulk, El Sokhna plant, Egypt
Use advice for data set This document refers to the production of Sulphate resisting cement in the plant of El Sokhna of Lafarge Egypt to be used as a binder in the manufacture of concrete and mortar. Type of EPD: cradle-to-factory gate The system boundaries include the extraction of raw materials through to the finished product at the factory gate. The product stage includes: Module A1: Extraction and processing of the raw materials Module A2: Transport of the raw materials to the factory gate and internal transport Module A3: Manufacture of final Product The construction stage, the use stage and the disposal stages are not taken into account in the life cycle assessment for the final product.
Technical purpose of product or process Sulphate resisting cement is used as a binder in the manufacture of concrete and mortar.
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 1.1.01 Mineralische Baustoffe / Bindemittel / Zement
  • IBUCategories: 01 Grundstoffe und Vorprodukte / Zement, Baukalk und andere Bindemittel / Zement
General comment on data set Sulphate resisting cement is a CEM I 42,5 N SR5 cement which is produced and monitored in accordance with EN 197-1 (ES 4756-1). This cement is a hydraulically hardening binder for the production of concrete and mortar. It consists of a mixture of finely ground, non-metallic, inorganic components. After adding water to the cement, a suspension (cement paste) is formed, which solidifies and hardens both in air and under water due to the onset of a hydration reaction and remains permanently solid. The composition of the product corresponds to the specifications of EN 197-1 (ES 4756-1).
Copyright Yes
Owner of data set
Content declaration
NameMass (%)Mass (kg)RenewableRecyclableRecycledCAS numberEC numberComment
Product
Quantitative reference
Reference flow(s)
Material properties of the reference flow
    • gross density: 3100.0 kg/m^3
Biogenic carbon content
  • Biogenic carbon content in product: 0.0 kg
  • Biogenic carbon content in accompanying packaging: 0.0 kg
Time representativeness
Data set valid until 2029
Time representativeness description Annual average; Validity from 21/03/2024 to 20/03/2029
Technological representativeness
Technology description including background system Sulphate resisting cement is manufactured in the El Sokhna plant. Production of Portland cement clinker Limestone, marl, clay or their natural mixture, are required for the production of Portland cement clinker. These starting materials are mined in quarries, pre-crushed and transported to the nearby cement works. There they are homogenized into an intermediate product, with additional natural or secondary corrective substances being added to fine-tune the chemical composition. In the subsequent heating process, the Portland cement clinker is produced from the intermediate product. The firing process takes place in a rotary kiln, where the material is thermally converted at around 1450 °C and then rapidly cooled. The finished clinker is stored in silos. Cement Production To produce the final cement product, the Portland cement clinker is ground into a fine powder. A sulfate carrier is added to control the setting behavior.
Flow diagram(s) or picture(s)
  • Process Flow Image

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
Input
  • 59.01
Input
  • 0
Input
  • 59.01
Input
  • 4497
Input
  • 0
Input
  • 4497
Input
  • 0
Input
  • 519.3
Input
  • 293.1
Input
  • 0.7719
Output
  • 2.226
Output
  • 75.81
Output
  • 0.0002642
Output
  • 0
Output
  • 0.3477
Output
  • 0
Output
  • 0
Output
  • 0

IndicatorUnit Production
A1-A3
  • 856.9
  • 0.04607
  • 856.9
  • 0.0278
  • 0.000004791
  • 2.383
  • 1.867
  • 7.813
  • 0.002386
  • 0.7152
  • 49.74
  • 0.002816
  • 4497

IndicatorUnit Production
A1-A3
1This impact category deals mainly with the eventual impact of low dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure nor due to radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, from radon and from some construction materials is also not measured by this indicator.
2The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high or as there is limited experiences with the indicator.
Human toxicity, cancer effect (HTP-c) 2
  • 3.581E-7
Human toxicity, non-cancer effects (HTP-nc) 2
  • 0.000001335
Particulate Matter emissions (PM) 2
  • 0.00003217
Ionizing radiation, human health (IRP) 1
  • 0.5289
Eco-toxicity - freshwater (ETP-fw) 2
  • 1323
Land use related impacts/Soil quality (SQP) 2
  • 830.6