Process information
| Key Data Set Information | |||
| Location | RER | ||
| Reference year | 2024 | ||
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| Use advice for data set | Scope: This document refers toparticleboard, coated with melamine-impregnated paper, manufactured in the following plants of the Sonae Arauco group: Sonae Arauco Beeskow GmbH, Radinkendorfer Strasse 71, 15848 Beeskow, Germany Sonae Arauco Deutschland GmbH - Nettgau Plant, Strohmweg 1, 38489 Nettgau, Germany Sonae Arauco Portugal, SA, Estrada Nacional 17, n 59 e 61, 3400-691 S.Paio de Gramaas (Oliveira do Hospital), Portugal Sonae Arauco South Africa (Pty) Ltd, Heidelberg Road, Rocky Drift, White River, Republic of South Africa Sonae Arauco Espaa- Soluciones de Madera, S.L., Carretera Crdoba-Valencia Km 126, Estacin Linares-Baeza, 23490 Linares (Jan), Spain The production volume of these plants covers 100 % of the total production of particleboard by the Sonae Arauco group. System boundary: Type of the EPD: cradle-to-gate with modules C1 to C4 and module D (A1-A3, C and D) Modules A1 – A3 of the production stage cover the manufacturing of the products, including raw material extraction and processing, energy generation, the production of ancillary products and packaging materials, transport, as well as all waste treatment processes. Eventual benefits of recycling or energy recovery are neglected. The resource aspects of wood were inventoried via material inherent properties such as resource extraction of CO2 from the atmosphere and the lower heating value as the use of renewable energy. Material inherent properties are subject to co-product allocation as ruled in EN 15804. Module A4 covers the transport of the product from the production site to the construction site by a lorry over a default distance of 460 km. Module A5 covers the transport of the packaging material from the construction site and its disposal. Default end-of-waste states for the packaging materials from the packed products at the construction site are defined in analogy for wastes occurring in modules A1-A3. Eventual further inputs for the installation of the products are not considered due to the broad applicability of the assessed products. The substituted primary material from the net amount of recycled material and from recovered energy exported from the product system in Module A5 is declared in Module D. Module C1 manual deconstruction isassumed. The declared values are thus 0. Module C2 includes the transport of the de-constructed product to a recycling centre by over 50 km. Module C3 covers the preparation of the post-consumer board to become a secondary fuel; the end-of-waste status for recycled wood-based boards is defined as the point where they have been sorted and chipped, ready to be used as secondary fuels. In line with EN 16485, the export of the biogenic carbon stored in the board, expressed in CO2-equivalent is also reported in module C3. Module C4 is not relevant for the assumed end-of-life scenario. The declared values are thus 0. Module D compiles all the benefits and burdens associated with the secondary fuels, secondary materials and exported energy leaving the production system in the modules A5 and C3. Therefore, module D covers the avoided burdens from recycling and from energy recovered from the waste treatment in module A5 as well as the transport of the obsolete boards to a biomass combustion plant, the combustion process itself and the loads and benefits of the substitution of fossil fuels and/or electricity. Substitution effects in module D are always calculated for the net amount of secondary material or secondary fuel of the product system in line with EN 16485. | ||
| Technical purpose of product or process | The area of application for coated particleboard primarily involves decorative interior furnishings and furniture manufacturing. Particleboard can be classified into the following use classes according to the requirements established in EN 312: P1 General purpose boards for use in dry conditions P2 Boards for interior fitments (including furniture) for use in dry conditions P3 Non load-bearing boards for use in humid conditions P4 Load-bearing boards for use in dry conditions P5 Load-bearing boards for use in humid conditions P6 Heavy duty load-bearing boards for use in dry conditions P7 Heavy duty load-bearing boards for use in humid conditions | ||
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| General comment on data set | Coated particleboard is a panel-shaped wood-based material in accordance with EN 312 and EN 14322, which is manufactured in a flat-pressing process by means of compression under heat of small wood particles with adhesive. Due to their various densities and adhesive systems, coated particleboards can display a variety of material properties and qualities like moisture resistance, fire-retardant or others. | ||
| Copyright | Yes | ||
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| Data set valid until | 2029 | ||
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| Technology description including background system | The wood is chipped, screened and dried. Surface layer and core layer materials are then glued and scattered on a forming belt as a particles’ mat. This is pressed into panels under high pressure in a hot press. The panels are trimmed, picked and sanded on both sides after cooling. Finaly the panels are coated with melamine impregnated paper in a short-cycle press. All leftovers incurred during board manufacture are redirected into the process or used as fuel to supply the energy needs of the manufacturing process on site. A process diagram is presented below. The production sites are certified according to the following standards: /ISO 9001:2008/; /ISO 14001:2009/; /OHSAS 18001:2007/; /EN ISO 50001:2011/ (German and Portuguese sites). Declared unit: The declared unit for the LCA is 1 m2 of average Sonae Arauco particleboard. | ||
Modelling and validation
| Subtype | specific dataset | ||||
| LCA methodology report | |||||
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| Documentation of data quality management | |||||
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Nomenclature compliance
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Quality compliance
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| Compliance |
Compliance system name
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Approval of overall compliance
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Nomenclature compliance
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Methodological compliance
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Review compliance
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Documentation compliance
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Quality compliance
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Administrative information
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| Time stamp (last saved) | 2024-01-10T00:00:00 |
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| Publication and ownership | |
| UUID | 3a523b2a-d2b1-4ef9-bdb5-9c13c9f6fcef |
| Data set version | 00.03.000 |
| Registration authority | |
| Registration number | EPD-SON-20230516-IBA2-EN |
| Owner of data set | |
| Copyright | Yes |
| License type | Free of charge for all users and uses |
| Access and use restrictions | None |
Environmental indicators
Indicators of life cycle